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11-Aug-2015 03:55

Use the crater fill data equipment options, a back step technique or start and stop the weld at the weld completion.In contrast to the 5xxx series, the 4xxx filler metals typically have lower ductility and less shear strength in fillet welds, these wires will also have more wire feed issues than the same size 5xxx wires.The 5xxx filler metals provide the highest weld strength for none heat treatable alloys.This web site was first established in 1997 by Ed Craig. At the time this was written, OTC provides superior pulsed MIG output characteristics than comparative North American pulsed MIG equipment. Mixing alloys as typically occurs in welding dissimilar aluminum alloys can increase the crack sensitivity.When selecting the aluminum filler metal, examine the base alloy and filler alloy combination and avoid a final mix of alloys high in both Mg and Cu content.MIG Short Circuit Weld Best Practice and Weld Process Controls for thin parts, gaps and root welds MIG Spray Transfer Weld Process Controls for welds on parts thicker than 3mm Pulsed MIG Weld Process Controls MIG Equipment - Consumables Evaluation MIG Gas Mix.Information without salesmanship Robot MIG Technician Tips Robot MIG Management Tips MIG weld Duplex - Alum - Stain and all Alloys Flux Core Pipe and Plate Weld Process Controls Flux Cored Weld Problems.Weld technique and craters: With aluminum welding, crater cracking is the cause of many crack influenced weld / part failures.

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Pipe Lines, Ship Yards, Tanks, Pressure Vessels and Construction Projects Self Shielded Flux Cored Weld Issues TIG - GTAW Weld Tips TIG - GTAW Weld Tips Oxy - Fuel Cutting Data Bad Weld Sections, General Industry Bad Weld Section, Auto & Truck Industry Welcome to the world's largest web site on MIG , Flux Cored and TIG. To get to the root cause of GMAW (MIG) & Flux Cored (FCAW) weld issues, requires Weld Process Control - Best Practice Expertise, & lots of Weld Reality.

The site provides the MIG - Flux Cored and TIG weld information and data required to attain the highest possible manual and robot weld quality, always at the lowest possible weld costs. Please refresh as changes are frequent The OTC equipment is much lower cost and the most cost effective pulsed MIG equipment.



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